Vertical Carousel Storage System in India

V STORE Vertical Carousel – Advanced Automated Storage & Retrieval System for Warehouses

Teck Mark’s V STORE Vertical Carousel Storage System is a modern automated storage and retrieval system (ASRS) designed to optimise warehouse operations, improve efficiency, and maximise storage capacity.

This advanced vertical storage carousel system uses intelligent automation, PLC control, and smart retrieval logic to deliver materials quickly and accurately, making it a key component of warehouse automation solutions in India.

Compared to traditional systems like heavy duty racks and mobile compactors, the V STORE offers higher storage density, faster retrieval, and reduced manpower requirements.

What is a Vertical Carousel Storage System?

A vertical carousel storage system is an automated storage solution that operates on the Paternoster principle, where trays rotate vertically in a continuous loop to bring materials to an ergonomic access point.

1. Automated Storage & Retrieval System (ASRS) for Faster Operations

The system uses a PLC-controlled mechanism with HMI interface to ensure quick and precise material retrieval.

2. Ideal for Warehouse, Industrial & Document Storage

Suitable for:

Warehouses
Manufacturing units
Offices & document storage
Logistics & distribution centers

V STORE Controller & Automation System

1. Smart PLC Control with Software Integration

Complete system control using PC-based software for inventory and document management.

2. Retrieval by Shelf Number or Part Number

Ensures quick and accurate identification of materials.

3. RS232C Interface for System Connectivity

Allows easy integration with external systems and automation platforms.

4. Manual Operation Mode for Power Failures

Ensures uninterrupted access even during power outages.

Constructional Features of Vertical Carousel System

1. Paternoster-Based Vertical Movement System

Operates on a continuous vertical loop for efficient storage and retrieval.

2. Dual Chain Loop Mechanism

Electrically driven two-chain loop system ensures smooth and reliable operation.

3. Modular & Scalable Design (2m to 20m Height)

Flexible system design suitable for different warehouse sizes and requirements.

4. Ergonomic Access Window for Safe Handling

Provides easy loading and unloading at operator-friendly height.

5. High Reliability & Maximum Uptime

Built with precision engineering for long-lasting industrial performance.

Advantages of Vertical Carousel Storage System

1. 80% Faster Retrieval & Increased Productivity

Boosts pick-up rates per shift, significantly improving operational efficiency.

2.Up to 80% Space Saving

Optimises vertical storage to reduce floor space usage.

3. Reduced Manpower & Operational Costs

Automation minimises manual labour and improves efficiency.

4. User-Friendly & Easy to Operate

Requires minimal training and is suitable for unskilled operators.

5. Energy Efficient & Low Power Consumption

Operates on 230V supply with low energy usage, reducing operational costs.

6. Advanced Safety Features

Curtain sensors
Emergency stop system
Locking mechanism

Ensures operator safety and secure storage.

7. Quick Installation & Modular Setup

No special foundation required, enabling fast deployment.

8. Smart Software for One-Click Operations

Enables easy retrieval of materials and seamless integration with existing systems.

Key Features of V STORE Vertical Carousel System

1. Maximum Space Utilisation with Vertical Storage

Utilises full height (up to 20 meters), saving up to 80% floor space.

2. Fast & Intelligent Retrieval System

Operates in both clockwise and anticlockwise directions, selecting the shortest path for faster retrieval.

3. Advanced PLC Controller with HMI Display

Equipped with a PLC-based control system and numeric HMI display for precise and user-friendly operation.

4. Customised Storage Trays for All Material Types

Specially designed trays can store items of varying shapes, sizes, and weights.

5. Fully Enclosed & Secure Storage System

Sheet metal cladding protects materials from dust, damage, and unauthorised access.

6. Smooth & Low-Noise Operation

7. ERP & WMS Integration Capability

Easily integrates with ERP systems, warehouse management systems (WMS), and existing IT infrastructure.